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Preventing burn-through and warping when welding sheet metal is all about controlling the heat. Choose the right welding process and filler metal, and follow these common tips to help ensure success.
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To weld thin metal, choose an appropriate process (TIG or MIG with low amperage), use a smaller diameter wire or filler rod, and adjust travel speed to prevent burn-through. Employ a pulsing technique, stitch welding, or tack welds to manage heat and allow cooling periods between welds to minimize warping.
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Here are some of the most common problems that occur with welding and how t o fix them. 1. Spatter occurs when droplets of molten material are produced near welding arc. This issue typically occurs during gas metal arc welding (GMAW).
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