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I can weld Ok in the centre of 1mm sheet by pulsing, and overlap joints, no blow throughs and pretty decent penetration. However, today I had a go at joining 2 pieces of 1mm, with a 1mm gap and i just cant get the puddle to flow across the gap consistently. I have a few questions. 1) When butt welding 1mm car panels is it advisable to leave no gap?
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Perhaps the most common or most well known cause of metal fume fever is welding zinc coated articles (zinc plating, galvanised, zinc spray etc.). The acute symptoms of metal fume fever are usually similar to flu or other lung related discomfort.
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Welding thin sheet metal can be challenging because you need to obtain adequate fusion while preventing distortion and burnthrough. The key skill is to control the heat across the sheet metal to prevent defects. This guide .
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